Custom Machine Builder & System Integrator

Locally engineering complex hardware in Medford, MA. We bridge the gap between Mechanical Engineering and Modern Software, from custom CAD and PLC wiring to database integration.

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The "Full Stack" Advantage

Most integration firms outsource either the physical build or the software. We engineer the complete pipeline in-house, ensuring seamless communication between the steel and the code.

Mechanical Design

  • 1. Scope & Constraints: We start by defining the physical bottleneck, throughput requirements, and spatial limitations of your facility.
  • 2. Kinematic Concepts: Brainstorming the raw mechanisms (linear actuators, linkages, vibratory bowls, stepper motors, etc.) to solve the motion problem.
  • 3. 3D Design: Translating concepts into precision CAD assemblies, custom fixturing, and structural aluminum framing.
  • 4. Prototyping & Iteration: Rapid 3D printing and testing for physical stress, wear, and functionality to validate and refine the hardware geometry before final machining.

Controls & Electronics

  • 1. Sequence Definition: Defining the exact sequence of operations, required fail-safes, and the proposed electrical solution.
  • 2. I/O Auditing: Calculating the total required inputs (sensors, switches) and outputs (motors, valves, relays).
  • 3. Architecture Selection: Specifying the right brain for the job—whether that is an industrial PLC, an ESP32, an Arduino, or a Single Board Computer (SBC).
  • 4. Panel Wiring & Sensor Mapping: Building clean industrial control panels and terminating connections for electrical components.

Software & Code

  • 1. Hardware Abstraction: Mapping physical I/O signal ports directly to digital variables and state machines.
  • 2. Logic Development: Writing the core control loops, vision pass/fail parameters, and safety interlock software.
  • 3. Sub-Assembly Validation: Running isolated code tests on individual motors or sensors to ensure perfect local response.
  • 4. Full System Commissioning: Bringing the entire machine online, syncing the steel, circuits, and software together for continuous, reliable operation.

Specialized Services

  • 1. Lab Automation: Architecting secure, remote-access test infrastructure for high-liability R&D (like environmental battery cycling).
  • 2. Industrial IoT: Bringing standalone or legacy machinery onto the secure internet for remote monitoring and control.
  • 3. Real-Time Telemetry: Building custom web dashboards to stream live sensor and machine health data to any browser.
  • 4. Data Acquisition (DAQ): Designing automated pipelines to log, parse, and store critical QA metrics directly into your IT databases.

Location & Service Area

Neo Automations LLC specializes in custom system integration and industrial engineering. We bridge the gap between heavy machinery and advanced software to deliver intelligent automation solutions.

200 Rivers Edge Dr, Suite 320
Medford, MA 02155

Service Area

• Massachusetts
• Greater Boston
• New Hampshire
• Rhode Island
• Connecticut
• New England